Hyundai Tucson: Clutch fork and clutch bearing
Components
- Clutch housing
- Engagement bearing 2 (Even)
- Egnagement bearing 1 (Odd)
- Engagement bearing sleeve
- Clutch engagement fork
Removal
- Remove the dual clutch transmission from the vehicle
(Refer to Dual Clutch Transmission Assembly - "DCT (Dual Clutch Transmission)")
- Remove the dual clutch assembly.
(Refer to Dual Clutch System - "Dual Clutch Assembly")
- Remove the clutch engagement bearing 1 (A) and 2 (B).
- Remove the clutch engagement fork (A) and engagement bearing sleeve (B).
Installation
WARNING
Apply coat of grease when installing the clutch fork.
Spec grease: CASMOLY 9508
Amount: 0.2g
- Install the clutch engagement fork (A) and engagement bearing sleeve (B).
Tightening torque : 9.8 - 11.8 N.m (1.0 - 1.2 kgf.m, 7.2 - 8.7 lb-ft)
WARNING
Check dowel pins (A-2ea) when installing the fork assembly. Replace the dowel pin with new part if it is damaged or deformed.
Take caution of the direction of fork assembly shaft when installing.
- Install the engagement bearing 1 (A).
WARNING
Align the fork with the bearing plastic guide direction.
- Install the engagement bearing 1 (A).
WARNING
Take caution and make sure that the bearing plastic stopper (B) is settled in the sleeve (C).
WARNING
- Apply coat of spec grease on the 1st input shaft spline (A) after installing the bearing.
- Apply proper amount of transmission oil on the 2nd input shaft
spline (B).
(Be careful not to get oil on the spline when applying coat of oil.)
Spec grease: CASMOLY 9508
Amount: 0.15 - 0.25g
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- Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Owner's Manual
- Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual