Hyundai Tucson: Cylinder Block - Removal and Installation
Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual / Engine Mechanical System / Cylinder Block / Cylinder Block - Removal and Installation
- Remove the cylinder head.
(Refer to Cylinder Head Assembly - "Cylinder Head")
- Remove the RH water jacket insert and LH water jacket insert (A).
WARNING
When removing the water jacket insert, Be careful not to damage the top surfaces of the cylinder block.
- Install in the reverse order of removal.
WARNING
- Always use a new water jacket insert.
- Install the upper surface of the water jacket insert below the upper surface of the cylinder block.
- When installing water jacket insert, check LH, RH classification and installing direction.
- When installing a new water jacket insert, check the lip seal (A) and the cylinder block mounting surface for foreign matters.
- When installing a new water jacket insert, do not press the sus spring (A).
Removal and Installation
- Remove the automatic transaxle.
(Refer to Manual Transaxle System - "Manual Transaxle")
(Refer to DCT (Dual Clutch Transmission) System - "Dual Clutch Transmission Assembly")
- Remove the fly wheel (A).
Tightening torque : 71.5 - 75.5 N.m (7.3 - 7.7 kgf.m, 52.8 - 55.6 lb-ft)
WARNING
Always use a new fly wheel mounting bolts.
- Install in the reverse order of removal.
READ NEXT:
Cylinder Block - Replacement
Components
Rear oil seal
Replacement
Remove the fly wheel.
(Refer to Cylinder Block - "Fly Wheel")
Remove the rear oil seal (A).
Apply engine oil on the edge of new rear oil seal.
Using SSTs (09231-H1100, 09231
Cylinder Block - Disassembly
WARNING
Use fender covers to avoid damaging painted surfaces.
To avoid damage, unplug the wiring connectors carefully while
holding the connector portion.
WARNING
Mark all wiring connector and hoses to avoid misconnection.
To releas
Connecting Rod
Inspection
Check the side clearance between piston and connecting rod.
Using feeler gauge, measure the side clearance while moving the connecting
rod back and forth.
Side clearance
Standard : 0.1 - 0.25 mm (0.0039 - 0.0098 in.)
Maximum
SEE MORE:
Clutch Cover And Disc- Installation
Apply grease on a disc spline part and transaxle input shaft spline part
as required.
Specified grease : CASMOLY L9508
Amount:
0.1 - 0.2g Gasoline 2.0 MPI / Gasoline 1.6 T-GDI
0.1 - 0.3g Diesel 1.6 TCI
Possible problems when not followin
Driveshaft Assembly- Removal
Components
Front driveshaft (LH)
Inner shaft bearing bracket
Front driveshaft (RH)
Removal
WARNING
When lifting a vehicle using a lift, be careful not to damage
the lower parts of the vehicle (floor under cover,
fuel filter,
Information
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- Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Owner's Manual
- Hyundai Tucson - Fourth generation (NX4) - (2020-2023) - Workshop Manual